home
filmmotoproj


     Madness
     CL350K0 Café
     CL350K1 Café
     CL350K3 Racer
     CB750f Café
     Inspiration
     Links
1977 CB750f Café


I had been racing freeway traffic with my 350 café and doing pretty good with a frugal 325cc pulling me along. I was definitely winning, but running the twin at high rpms for so long was making me feel a bit buzzy when I would arrive at my destination. The solution was obvious, I needed the little blue bottle! To be a bit more practical, I began shaking the bushes and turning over rocks to find a bigger bike. While looking through craigslist, I discovered a 1977 CB750F with the look and asking price that just called out to me. ...but NOS baby, I'm telling you, you're gonna want that NOS.

The beast was cobbled together with a MAC 4-into-1 exhaust, early model SOHC carbs, dried out UNI foam filters, 750K model rear fender, 750F model seat and black rattle-can paint veiling the wrinkles of age. It looked hideous with those awful stock bars that make you sit straight up. I felt the bike still had it's soul and was better than it looked. Probably just needed to be timed correctly and carbs cleaned to work well. I think I'm the type of person a seller loves to see walk up. After working on it a bit more, my guess is someone hacked this thing together, giving it the mere illusion of a motorcycle. No problem, my intentions were to give the illusion of a racer.

Without even riding the beast I knew the upright handlebars had to be changed. On the 750F, the conversion was pretty straight forward. I picked up a pair of 35mm clip-ons from Race Products in the UK, removed headlight ears to make room for the clip-ons, dimpled the tank to give clearance for my hands and fabricated a nifty bracket to mount the headlamp and clocks. It was like one-two-three. The bracket gives clearance for cables, brake lines and wiring, while making the front end look lower and cleaner than the stock mounting location on the upper triple clamp. I'm still waiting for the welds to break on the bracket to force a redesign.

guage brackettank dimplesfront end

To bring out the performance of this machine, I searched for the numbers to do some maintenance.

Valve Clearance
intake valve lash 0.002 " exhaust valve lash 0.003 " adjusted at the proper "T" mark on the advancer
Ignition Timing
point gap is 0.012 - 0.016 inches and should just open at the proper "F" mark on the advancer
Spark Plugs
NGK D8EA gapped to 0.024 - 0.028 inches
Cam Chain Tensioner
Adjust the cam chain tension by running the engine, loosening the tensioner lock bolt and manually pushing the plunger with something like an allen wrench and locking it down when the chatter subsides.
Carburetors (28mm "K" style adapted to "F")
Stock jets are K110 main and K40 pilot with float height set to 26.0mm, Idle air screw 1 3/4 turns out
Oil
The oil has to be drained from the remote reservoir and the bottom of the engine. Filter is removed at the front, just behind the header pipe. The capacity of the bike is 3.7 quarts of 10W40. Fill with the first two, turn the engine over and top off with the rest.
Drive Chain
Stock 77-78 CB750F bikes have 14T front, 43T rear, 630 chain; sag is 1" at middle. Mine is running the 17T front, 48T rear, 530 chain like the stock early 750K and 750F bikes.
Tires
3.25Hx19 front, 28psi (max load, 32psi); 4.00Hx18 rear, 28psi (max load, 40psi).
I have been riding with my feet on the pillion pegs and was flipping them forward to change gears or use the rear brake, until I was heckled by one too many strangers. This prodded me to make some time and fabricate the rear-set foot controls. This was easier than I thought and only required making half a dozen prototypes before settling on a relocation plate to attach 1991 Suzuki GSX-R 750 foot controls to the original mounting locations. I chose the Suzuki controls because the footrest, brake lever, master cylinder and stop-light switch are connected directly to the backing plate making location of the foot control very modular. I got really lucky with the GSX-R master cylinder, because the bore is close to the stock Honda 750F part causing the brake modulation and feel to be about the same. I think it was destiny.

rearset bracketsshift rear-setbrake rear-set

While moving dirt and grease around the bike, I noticed a crack growing across the beaten 750K fender. I estimated a couple more months of metal before I lose the brakelight. So, with the clock started, I began to sort out the seat, rear fender and lights. I had actually been thinking of mounting a replica CR750 seat, because it looks so cool. This seat design was originally offered by Honda as part of a kit to convert a CB750K to a racer. The tail section has tabs at the rear to attach the seat through the stock fender mounting location on the "K" frame. Unfortunately this CB750F frame is a little different at the rear, with the rear fender mounting bolts about three inches farther back than the early "K" frame. The "works" type seat might be a better fit and only requires cutting the frame just behind the gussets for the rear shocks and attaching a loop to hold the end of the seat. Either way, I was having difficulty imagining how to attach the fiberglass laminate seat so it wouldn't break. So, I decided to make my own.

paper seatseat bracketsmounted seat

Future mods are a long tank that fits the seat, relocate battery, oil tank and electrics, wire spoked wheels with alloy rims, paint and polish, personal inventory, make amends and pass this cycle on to someone else. In no particular order.


contact    |    donate    |    resumé