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:. Data:
:. CFD CDN01
:. FEA Combustion Chamber
:. FEA F-02
:. FEA F-03
:. FEA F-04
:. FEA F-05
:. FEA F-06
:. FEA F-07
:. FEA T-stoff Flange
:. Pressure Tank Test

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Static Analysis of Flange F-07

1. Description
2. Materials
3. Load & Restraint Information
4. Study Properties
5. Stress Results
6. Strain Results
7. Displacement Results
8. Deformation Results
9. Design Check Results
10. Conclusion
11. Appendix


1. Description:

Flange F-07 is the bottom flight computer mount. The flange will be constructed out of 1/16 inch thick 1100 Aluminum Alloy and have an approximate outer diameter of 6 inches. The flange will be attached to the support structure through the three holes and the outer edge is expected to fit tightly against the skin. The flight computer will be mounted in the center of the flange and will be free to move. It is not expected that this flange will have any real chance of failing, but just out of curiosity the flange was tested for the worst case scenario. In this scenario, the flange will experience the total thrust through the support structure and the outer edges against the skin are considered stationary.


2. Materials:

No. Part Name Material Mass Volume

1

F-07

[SW]AL-1100-H2

0.0228443 kg

8.43004e-006 m^3



3. Load & Restraint Information:

Restraint
Restraint-1 <F-07> on 3 Faces fixed.


Load
Force-1 <F-04> on 3 Faces apply force 15 lb normal to reference plane with respect to selected reference Face <1> using uniform distribution Sequential Loading


4. Study Properties:

Mesh Information
Mesh Type: Solid mesh
Mesher Used: Standard
Automatic Transition: Off
Smooth Surface: On
Jacobian Check: 29 Points
Element Size: 0.080158 in
Tolerance: 0.0040079 in
Quality: High
Number of elements: 7922
Number of nodes: 16697


Solver Information
Quality: High
Solver Type: FFE
Option: Include Thermal Effects
Thermal Option: Input Temperature
Thermal Option: Reference Temperature at zero strain: 77 F


5. Stress Results:

Name Type Min Location Max Location

Plot1

VON: von Mises stress

0.369348 psi
Node: 13153
(66.463 in,
32.8268 in,
0.0315 in)
8435.07 psi
Node: 2896
(67.2857 in,
36.3514 in,
0.063 in)


F-07 Computer Mount Flange-Stress-Plot1
JPEG


6. Strain Results:

Name Type Min Location Max Location
Plot1
ESTRN: Equivalent strain
1.86825e-008
Element: 4508
(64.9227 in,
33.7178 in,
0.0315 in)
0.000384205
Element: 3468
(63.0394 in,
34.1819 in,
0.01575 in)


F-07 Computer Mount Flange-Strain-Plot1
JPEG


7. Displacement Results:

Name Type Min Location Max Location

Plot1

URES: Resultant displacement

0 in
Node: 91
(67.8721 in,
36.0098 in,
0 in)
0.0111122 in
Node: 10955
(65.9538 in,
33.6585 in,
0.0315 in)


F-07 Computer Mount Flange-Displacement-Plot1
JPEG


8. Deformation Results:

Plot No. Scale Factor
1
50.606


F-07 Computer Mount Flange-Deformation-Plot1
JPEG


9. Design Check Results:

F-07 Computer Mount Flange-Design Check-Plot1
JPEG


10. Conclusion:

As expected the flange will survive this scenario. Although the factor of safety appears to be rather low, under nominal conditions the flange will not see any forces close to those applied in this case. this is also not a critical flange.


9. Appendix:

Material Name:
[SW]AL-1100-H2
Description:
--
Material Source:
Used SolidWorks Material
Material Library Name:
materials
Material Model Type:
Linear Elastic Isotropic


Property Name Value Units Value Type

Elastic modulus

6.8948e+010

N/m^2

Constant

Poisson's ratio
0.33
NA
Constant
Shear modulus
2.5993e+010
N/m^2
Constant
Mass density
2709.9
kg/m^3
Constant
Tensile strength
1.1032e+008
N/m^2
Constant
Yield strength
1.0342e+008
N/m^2
Constant
Thermal expansion coefficient
2.4e-005
Kelvin
Constant
Thermal conductivity
220
W/(m.K)
Constant
Specific heat
904
J/(kg.K)
Constant