:. Projects
:. Asteroseismology
:. Dark Matter Galaxies
:. EPR
:. Gravitophotons
:. Hybrid Rocket Engine
:. Pulse-Ram Induction

:. Sections:
:. Disclaimer
:. Purpose
:. Theory
:. References

:. Components:
:. Combustion Chamber
:. CDN Nozzle
:. Gasoline Tank
:. Injector System
:. Internal Structure
:. Launch Control
:. Pressure Manifold
:. Pressure Tank
:. Propellants
:. Solid Fuel and Ignition
:. T-stoff Tanks
:. --

:. Data:
:. CFD CDN01
:. FEA Combustion Chamber
:. FEA F-02
:. FEA F-03
:. FEA F-04
:. FEA F-05
:. FEA F-06
:. FEA F-07
:. FEA T-stoff Flange
:. Pressure Tank Test

:. Feedback:
:. thegraben@gmail.com

:. Sponsors
:. The Graben
FloWizard Final Report SS-Design
FloWizard Release: 2.0.4 SP-2005-07-14-12
Case: rocketnozzlessdesign02
Date of Report: Mar 23, 2006 17:13:59

Geometry:
Geometry-related inputs are shown below.



The dimensions of the SS-design convergent divergent nozzle.


File Import:

File Name
Dimensions
rocketnozzle01.sat
7.25000000003 x 19.410071611 x 7.234257509 in



Region Properties:

Name Type Fluid/Material Calculate?
fluid.1
Fluid
ethylene-glycol
Yes

The expected exhaust products will not be ethylene-glycol, but it was used in this simulation because it was able to closely reproduce the advertised results of the stock SS-design. Until we get a better handle on the exhaust products, this fluid can be used as an indicator for what we should see on the test stand.


Boundary Conditions:

Name Type Flow Condition Thermal Condition Source of Flow
boundary-group.2
Outlet
Pressure=14.7 psi
not applicable
not applicable
outlet.1
Outlet
Pressure=14.7 psi
not applicable
not applicable
boundary-group.1
Wall
not applicable
Insulated (adiabatic)
not applicable
inlet.1
Inlet
Pressure (Total)=70.0 psi
Temperature=800 F
inlet.2
Inlet
Mass flow rate=2.0 lbm/s
Temperature=90 F



Results:

  • Tabular results and pictures (if any have been included) are shown below.
  • The calculation has determined that the flow is laminar.
  • The calculation is complete. (After 3001 iterations, the solution has converged using adjusted convergence criteria.)


Mesh Information:


The meshed flow region, the CDN and expansion area.

Variable Value
Mesh type
Hex Core mesh
Total number of cells
571112
Tetrahedral cells
378384
Wedge cells
0
Hexahedral cells
192728
Pyramid cells
0

Solver Information
Variable
Discretization Scheme
Pressure
Standard
Momentum
Second Order
Temperature
Second Order

Gradient computation Node Based



Total pressure distribution throughout the center of the flow region.


Pressure Differences (lb/ft2)
From Boundary To Boundary Value
inlet.1
boundary-group.2
6185.66592667
inlet.1
outlet.1
6185.60048898
inlet.2
boundary-group.2
-0.845042087722
inlet.2
outlet.1
-0.910479772725

Pressure Differences (Total) (lb/ft2)
From Boundary To Boundary Value
inlet.1
boundary-group.2
7830.34785372
inlet.1
outlet.1
7796.44377011
inlet.2
boundary-group.2
0.444825877704
inlet.2
outlet.1
-33.4592577359

Pressures (lb/ft2)
Boundary or Region Average Minimum Maximum
boundary-group.2
2116.74488512
2116.30492246
2116.8128655
outlet.1
2116.8103228
2116.78529005
2116.8128655
boundary-group.1
3889.119231
1331.34520872
8677.51409774
inlet.1
8302.41081178
8013.01039056
8766.27702068
inlet.2
2115.89984303
1969.05577746
2118.78361268
fluid.1
2118.55892801
1331.34520872
8677.51409774

Pressures (Total) (lb/ft2)
Boundary or Region Average Minimum Maximum
boundary-group.2
2117.00860403
2116.80374663
2118.38733657
outlet.1
2150.91268764
2116.81023283
2473.37805134
boundary-group.1
4786.13974069
1538.55691807
9817.14329485
inlet.1
9947.35645775
9903.7468846
10000.9837165
inlet.2
2117.45342991
1971.9345056
2120.34661597
fluid.1
2140.59302924
1538.55691807
10029.0468405




Velocity distribution throughout the center of the flow region.


Velocities (ft/s)
Boundary or Region Average Minimum Maximum
boundary-group.2
6.50149682138
0.0162744831069
18.4868395152
outlet.1
63.3803430068
0.0162744831069
337.719494625
boundary-group.1
0.0
0.0
0.0
inlet.1
561.793911207
478.73274235
610.69688772
inlet.2
17.9851153547
17.8912790429
33.1878630821
fluid.1
43.5637209473
0.0
1552.50214525


Mach numbers throughout the center of the flow region.


Mach Number
Boundary or Region Average Minimum Maximum
boundary-group.2
0.00823029257684
1.87179161697e-005
0.0266039356637
outlet.1
0.0740223790404
1.87179161697e-005
0.399634493223
inlet.1
0.545901385689
0.465168636615
0.593859555206
inlet.2
0.0267591268937
0.0257774442761
0.305397532511
fluid.1
0.051974270342
1.87179161697e-005
1.55228743824




Temperature distribution throughout the center of the flow region.


Temperatures (F)
Boundary or Region Average Minimum Maximum
boundary-group.2
382.383893381
89.6766186479
444.999189446
outlet.1
427.60036347
384.781257317
444.999189446
boundary-group.1
773.17723271
713.832441397
850.992792958
inlet.1
789.022958123
787.086311025
792.045429677
inlet.2
89.9884084479
89.9875866655
89.9884655718
fluid.1
348.458512576
29.3442639121
794.297626943

Total Temperatures (F)
Boundary or Region Average Minimum Maximum
boundary-group.2
382.383893381
89.6766186479
444.999189446
outlet.1
427.60036347
384.781257317
444.999189446
boundary-group.1
773.17723271
713.832441397
850.992792958
inlet.1
789.022958123
787.086311025
792.045429677
inlet.2
89.9884084479
89.9875866655
89.9884655718
fluid.1
348.901828432
29.5354044262
809.546230848



Mass Flow Rates (lbm/s)
Boundary Value
boundary-group.2
1.81783835003
outlet.1
-4.46572473437
inlet.1
0.651201894035
inlet.2
1.99999786152
Net
0.00331337121169

Forces (lbf)
Boundary X-Component Y-Component Z-Component
boundary-group.1
0.0220644447192
6.27279056697
-0.102888928106
Net
0.0220644447192
6.27279056697
-0.102888928106

Heat Transfer Rates (BTU/h),
Reference Temperature 76.9999999957(F)
Boundary Value
boundary-group.2
1702828.89336
outlet.1
-3025820.94105
boundary-group.1
0.0
inlet.1
977664.923524
inlet.2
53983.4723321
Net
-291343.651837

Heat Transfer Coefficients (BTU/h-ft2-R)
Boundary Value Reference Temperature(F)
boundary-group.1
0.0
348.458512576



Results on Plane Cuts:




The location of the plane cut.

Plane Cut: YZ plane (constant x)
Variable X Y Z Distance
Point
0.0 ft
0.0 ft
0.0 ft
0.913344272096 ft
Normal Vector
1.0
0.0
0.0

Variable Average Minimum Maximum
Velocity (ft/s)
168.970894073
0.0
1537.87399606
Pressure (lb/ft2)
2139.09921569
1483.07661062
8588.32877078
Pressure (Total) (lb/ft2)
2320.15852208
2036.00402151
9982.53737407
Temperature (F)
367.259756131
88.4630540552
791.239282161
Total Temperature (F)
370.855454912
88.5370985978
806.475313729
Mach Number
0.190558834817
0.00192816092695
1.53622102243

Plane Cut: XZ plane (constant y)
Variable X Y Z Distance
Point
0.0 ft
0.0 ft
0.0 ft
-9.85698333766 ft
Normal Vector
0.0
1.0
0.0

Variable
Average
Minimum
Maximum
Velocity (ft/s)
63.3119828174
0.0098452264619
337.132010465
Pressure (lb/ft2)
2116.78107079
2116.79130777
2116.81673646
Pressure (Total) (lb/ft2)
2134.19492854
2116.81158492
2471.91895164
Temperature (F)
427.924995792
384.805293837
444.999215752
Total Temperature (F)
428.307051254
384.810209089
444.999215752
Mach Number
0.074022436435
2.0022755036e-005
0.399746545874

Plane Cut: XY plane (constant z)
Variable X Y Z Distance
Point
0.0 ft
0.0 ft
0.0 ft
13.4261407384 ft
Normal Vector
0.0
0.0
1.0

Variable Average Minimum Maximum
Velocity (ft/s)
165.722771024
0.0
1535.99965821
Pressure (lb/ft2)
2138.92802341
1490.19240942
8617.30049671
Pressure (Total) (lb/ft2)
2316.97762572
1993.94309342
9988.18175644
Temperature (F)
367.866256132
89.0419241383
792.00769977
Total Temperature (F)
371.396931549
89.0479611283
805.877075288
Mach Number
0.186842093435
0.00179291442445
1.53531889707


Results on Iso-surfaces:

Iso-Surface: Velocity magnitude.1
Iso-Surface variable: Velocity (ft/s)
Iso-Surface value : 1540.49744367

Variable Average Minimum Maximum
Velocity (ft/s)
1539.51991875
1540.49740646
1540.49748687
Pressure (lb/ft2)
1500.77536026
1495.99577639
1496.02114231
Pressure (Total) (lb/ft2)
5044.20966769
5027.08841155
5027.17194654
Temperature (F)
719.81064614
721.524221365
721.527363331
Total Temperature (F)
801.870443724
803.690480921
803.693616348
Mach Number
1.53905965897
1.53893947043
1.53894161259


Results on Point Probes:

The virtual probe is located near the center of the CDN exit where the maximum velocity should occur.

Point Probe: probe.1
Variable X Y Z
Point
0.913313680433 ft
-11.3033685158 ft
13.420902525 ft

Variable
Average
Minimum
Maximum
Velocity (ft/s)
1466.15542017
1466.15542017
1466.15542017
Pressure (lb/ft2)
1864.42687578
1864.42687578
1864.42687578
Pressure (Total) (lb/ft2)
5558.05968222
5558.05968222
5558.05968222
Temperature (F)
729.198313896
729.198313896
729.198313896
Total Temperature (F)
803.688020881
803.688020881
803.688020881
Mach Number
1.46009255226
1.46009255226
1.46009255226