James G. Seebold
Products of incomplete combustion (PIC) from process heaters and industrial boilers
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Petroleum Environmental Research Forum (PERF) Project Number 92-19 sanctioned under a Stevenson-Wydler (15 USC 3710) Cooperative Research and Development Agreement (CRADA)

James G. Seebold, Chevron Corporation (Retired)

Founding Chairman, PERF 92-19 CRADA

Richard T. Waibel, John Zink Company, LLC

Director, Combustion Technology

In the United States, the 1990 Amendments to the Clean Air Act made it clear that in the year 2000, regulations would be promulgated by the U.S. Environmental Protection Agency on emissions of hazardous air pollutants from the process heaters and industrial boilers used in the petroleum, petrochemical and chemical sectors. Unfortunately, it was also clear that understanding, the "good science" upon which we aspire to base sensible regulations, was simply non-existent and, further, that the paucity of field data then extant was severely flawed. To amend those deficiencies, a 4-year $7-million fundamental attack on the origin and fate of trace emissions from gaseous hydrocarbon external combustion was initiated by a government-university-industry collaboration that was, by all accounts, one of the most successful ever. The collaboration produced fundamental knowledge and phenomenological understanding in two important areas, one basic and one applied; viz.,

  • A flame is an extraordinarily effective reactor. From the basic standpoint, the program elucidated why and how the hot, rich diffusive zones are prolific manufacturers of a myriad of reaction intermediates from the light partially-oxygenated species through the heavy polycyclic aromatic hydrocarbons.
  • Emissions of products of incomplete combustion (PIC) from typical petroleum industry burners are extremely low. From the applied standpoint, the program elucidated why and how the highly-reactive diffusive jets of typical petroleum industry burners are extremely effective in destroying the myriad of reaction intermediates that are manufactured in the hot, rich zones.

 

 

These and other findings of this landmark collaboration are discussed in this archival paper.  The PERF 92-19 CRADA participants are listed below.  The research team structure is indicated on the next page along with a listing of the conditions tested in the full-scale burner trials carried out at the Sandia National Laboratories, Livermore, Combustion Research Facility Burner Engineering Research Laboratory, the results of which are discussed in this paper.

 

PERF Project 92-19 CRADA Participants

U.S. Department of Energy · U.S. Environmental Protection Agency

Lawrence Livermore National Laboratory · Sandia Livermore National Laboratories

UCLA Chemical Engineering Laboratory ·  Stanford High Temperature Gas Dynamics Laboratory

National Institute of Standards and Technology ·  Electric Power Research Institute

Amoco · Chevron · Gas Research Institute · Mobil · Shell ·  Southern California Gas Company

Texaco · Alzeta · Arthur D. Little · Callidus · John Zink ·  Energy and Environmental Research

 

Presented at the 10th International Congress on Combustion By-Products and Their Health Effects

Isola d'Ischia, Italy, June 2007

ischia.jpg
 
If you want a .pdf of the complete paper, email me at jim.seebold@earthlink.net ...