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This kit was started on 10/27/2005.
Here is the layout fresh from the bag. Pretty straightforward, so I went looking at The Rocketry Forum for possible
MODs. Wow, lot's of ideas there. This is a popular kit to MOD and there are a lot of potential problems noted there that I
will try to overcome in my own build.
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All of the MODS will add a bit of weight in the rear of the rocket, so aerodynamics will be important.
I curved the leading edge and sanded the trailing edge out to a dull point starting about halfway down the fin.
A nice tear drop shape.
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A lot of people on RTF complained about fin damage on landing, so I'm going to do my first fin lamination.
First, I traced the fin with some 80lb paper and then tried it out laminating one of the sustainer fins.
I really didn't like the process.
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FINS LAMINATION COMPLETE
Here are all the fins done with 60lb self-tacking adhesive paper. This was a much faster process.
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FIN PODS ATTACHED
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BODY TUBES PREPPED
I used MINWAX Wood Filler to cover the spirals on both body tube pieces, thinned lightly by finger as I applied
and smoothed it.
After it dried, I sanded it almost all away leaving the pieces smooth the touch, here they are in dry dock.
Oh, yeah, I need to cut that pineapple.
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FINS ATTACHED TO SUSTAINER
Fins were attached with thick CA glue.
I used the Estes Fin Alignment Jig for excellent lineup. Good tool for these sized rockets.
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FIN FILLETS
Wood glue mixed with microballoons are used to create the fillets.
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POD COUPLERS
I'm trying to think ahead on finishing, so I'm not going to attach the pod couplers and outer pod cones until
after they've been finished.
Here's the pod couplers prepped with a red Krylon primer.
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DRY FIT OF COUPLERS
Well, here is where I wait. A lot of sanding on the fin fillets and I'm waiting for the baffle I ordered.
I'm upgrading the MMTs so this baby will be going pretty fast at ejection, so I'm going to try my first anti-zipper
design. More on that later, so now I'm waiting for the baffle to arrive.
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