Pixie the Boat - And the Painting Has Begun...


MastUp

A Faint Sense of Deja Vu

Oh, here we go again.  Before the rather satisfactory step of actually painting the boat, I must prepare it.  Preparation is why professional boat painters get a lot of money for a paint job.  If you do it right, it's very uncomfortable, potentially dangerous, takes a really long time, and is just plain hard work.  Early on in my boat project, when I was having silly fantasies about Kevin doing this job, he went walking by one day to start the prep work on another boat.  He had on his white Tyvek dust suit and paused to explain, "I'd rather suck an egg out of a chicken's ass than do this."  I recall my ill-considered response to be something like, "...and that's why I'm going to have you do it on my boat."  Right.  That $10k is staying in my bank account where it can earn 5% interest while the bank gets to lend out at least 20 times my $10k at 9% or whatever boat loans are going for these days.  In that scenario, bank gets at least $17,500 and I get $500 from my money.  dang.  Hey, wrong rant.  And who's wearing the Tyvek suit now??? 
Someone pass me a chicken.  I just lost at least $17,500 on my $10k that I didn't spend and now I have to suck out an egg.

So, the deal here is that I have chosen to go with an amateur application of 2-part polyurethane paint.  The paint is too dangerous if sprayed by an amateur (me, because I'm not willing to gear up for one paint job), so I'm rolling and tipping.  This all may sound mysterious to the uninitiated, but if this guy can do it, we can (got that link from here).  I expect the preparation to take me through the December holidays with the final coat of paint to be applied on the first weekend in 2008 that is within the suggested temperature, humidity, dewpoint and indirect sunlight range.  Of course, that day will be the day that my boatyard neighbors choose to sand their hulls.

Part of gearing up for a job like this is to come up with a scaffolding system that will get my body high enough on the hull to do the work comfortably.  I found some pretty fancy adjustable height steel sawhorses to use as scaffold stands.  Of course, the first and biggest warning on the sawhorses is "DON'T USE AS SCAFFOLD STANDS."  Who do they think they're dealing with here?  Now I can toss all the rickety 2x4 sawhorse components that have been polluting the corner of my garage.  Actually, they're going in the Santa Claus pile down near the pole barn at Gibson's.

As a side note, I've had a few comments lately from friends, family, and co-workers that they think it's amazing that I can do this kind of thing.  At the office, my boss's boss (and my friend, but that's another story that doesn't go like you'd think) pointed out that he wouldn't know where to start on a thing like this.  One of my co-workers noted that drinking beer in the cockpit of the boat was what he thought it was all about.  Then it struck me, and I said so, that that's exactly it!  I sit in the cockpit drinking beer with friends and notice something that needs to be done.  I have no clue how to do it, but that's why I enjoy messing around with boats.  I guess it's a theme in my work, too which keeps me interested and enjoying my job.

Pics of the amazing yet ordinary first step.  Here I have washed the hull with soap and water, then sanded the entire topsides in light sprinkling rain with 80 grit stick-on sanding discs for a Porter Cable 6" Random Orbit Sander.  This is my new favorite tool.  Then I washed the sanding dust/goo off again.  There is some suspect paint that covered repair areas.  When preparing for 2-part polyurethane application, I have to assure that all 1-part paint is completely gone, or the 2-part won't stick properly.



Next up - apply a mild paint stripper to the repair areas and scrub vigorously with 3M green scrubby pads, wash thoroughly, let dry, sand repair areas with 80 grit, wash thoroughly, let dry, etc....  Beer will be involved as this is immensely mindless work.

 
Updated 3 November 2007