I finally got the used Fox Twin-Clicker I bought off eBay mounted last night. It took two sweaty evenings in the heat and a half-hour early AM session at my sidewalk maintenance bay to get everything done. It turned out to be more of a job than I was expecting. Rear cowl and tank come off. Remove battery and metal housing in front of the battery. Move the starter relay assembly and two rear-cylinder ignition coils out of the way. It's kind of close quarters underneath the frame cross-member directly above the shock, but a pivoting-head ratchet did the trick. Oh, yes, I stuck a piece of wood under the rear tire to take the weight off the shock and linkage. I pulled the old shock (a clunker) and installed the new. When putting the new shock in, I loosened the top bracket at the frame to align with the shock, instead of my first impulse which was to try to raise and lower the tire to get everything to align perfectly. Work smarter, not harder.... I decided to raise the new ride height just a hair. It doesn't take much change in the shock length to affect ride due to the geometry of the linkage and swingarm.
I put the compression adjuster reservoir on the passenger peg bracket with wire ties, but I'm looking at perhaps a more elegant solution. Any thoughts? It's down near the exhaust can. I have no idea if the heat is going to adversely affect the unit.
My first reaction, is, wow that old shock was spent. On the way to work this morning, a route where I know every bump and tittle, the bike felt brand new. Total cost, about $400 for the upgrades, including the new Race Tech springs up front, plus some hours of my time obviously.
Tapered Steering Head Bearings. I completed the tapered bearing swap in about six hours. It is
pretty straightforward, although a bit frustrating with makeshift tools and
only the out of doors and a couple of milk crates as a workshop.
First, I prepped the patient for surgery, laying non-slip carpet pad stuff
over the tank and upper fairings. That way I'd have some place to put the
clip-ons, triple clamp and master cylinders without undoing hydraulic lines
and wires, as well as ding protection for the tank.
Next, with side fairings and belly pan off, I lifted the front end with a
bottle jack under the engine and remove the front wheel, fender and forks.
Remove the triple clamp and stem. Getting the bearing outer races out was a
bit of a chore; I ended up using an old long flat blade screwdriver and
driving them out with a hard mallet. The real bugger was the inner lower
race, which sits on the stem. It took heating with a propane torch, prying
with a wonderbar to loosen it and finally aforementioned screwdriver to
drive it off the stem.
The old bearings didn't look visibly worn, but they pale in comparison to
the tapered bearings in stoutness. The old ball bearings appear to be
slightly huskier versions of the ball bearings in my racing bicycle. I
installed the new outer races using the old races as drivers to bung them
home. For the new inner race on the stem a makeshift driver consisting of a
piece of steel pipe, a PVC coupling and finally the old race on the business
end did the trick. I re-assembled everything with grease and the proper
dust seals and torqued the nut until it "felt right" and test rode it. It
turned out to be a little loose, so last night I tightened it again. The
headshake is gone and I don't have the looseness in slow turns. For about
$50 in parts this is a worthwhile mod on the VFR.
Honda parts list (thanks to Blaise in Fairfax for providing it to me)
lock washer 90506-425-830
upper dust seal 53214-KA4-701
upper bearing 91015-425-832
grease holder 53223-371-010
lower bearing 91016-371-000
lower dust seal 53214-371-010
Race Tech fork springs. I went on the Race Tech web site and ran through the setup procedure, indicating my weight and riding style. Based on that information I ordered the Race Tech springs with the right rate. The swap was very simple. The stock spacers work fine. Sometime soon I'd like to go through Race Tech's sag measurement procedure and then adjust the pre-load. The stockers are about .7 kg/mm progressive rate and the Race Tech are .95 kg/mm straight rate based on my weight and the weight of the bike. I'm getting much less dive now without sacrificing compliance.
Goodridge Stainless Steel Brake Lines. While I had the front end disassembled for the fork spring change, I also mounted the stainless steel brake lines and the double air free banjo bolt at the master cylinder. Piece of cake and I got more responsiveness in the lever.
ScottOiler. I got a new ScottOiler touring model (large reservoir) off eBay.
Given my aversion to chain maintenance, the ScottOiler is right up my alley. I elected to mount the reservoir and metering device inside the rear mudguard. All that is required is drilling a couple of holes in the fender. I also elected to use a spacer on the upper mounting bolt to angle the device a little, due to the license plate light mounting bolt. If clearances become an issue, I'm move it to the outside and come up with a different solution for the license plate light. Given the District's huge validation stickers for license plates, that plus the license plate nearly covers the oiler reservoir. Clearances should be good for a while unless the chain needs to be tightened a lot. The oil orifice hangs down off the chainguard mounting bolts.
. It works greats too. You do not to adjust the flow rate based on ambient temperatures.
Notice how clean this chain is. It has not been cleaned once in the traditional sense of scrubbing, WD40, etc., since it was installed 12k miles ago. I do give the sprocket, swingarm and undercarriage a spray down with Simple Green and a scrubbing once in a while to deal with the build-up of fling off. Since the fling off is not nearly as nasty as that produced by those sticky spray-on chain lubes.
I've installed a fused power strip on top of the battery to handle all the accessories. It's velcroed on top of the battery and held in place with the battery strap. This means only one tap needs to be connected to the battery.