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An Unexpected Solution to our Energy and Climate Crises

6.22.09   Michael Keller, President and CEO, Hybrid Power Technologies

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    The global need for environmentally clean yet inexpensive and reliable energy is a problem that has yet to find a solution.

    • In one corner are coal plants that can generate low-cost power using abundant reserves of coal, but if emissions are uncontrolled, major health and environmental impacts can occur.
    • In another corner are relatively low emissions natural gas power plants, but the cost to the consumer is unpredictable and often high.
    • Yet another option lies with building nuclear plants that produce emissions-free power, but initial costs are very high and some public unease exists with respect to safety.
    A major complication is the consensus that burning massive amounts of fossil fuels is a primary culprit behind climate change.

    Similar in nature to the fundamentals behind the hybrid automobile, Hybrid-nuclear Energy is a unique 21st century technology that provides an environmentally sound and economical solution to our energy and greenhouse gas dilemmas.

    Overview of Hybrid-nuclear Technology



    This developing energy conversion process uses nuclear and fossil fuels to safely produce reasonably priced electrical power and transportation fuels using our own indigenous energy resources with the timely benefit of dramatically reduced emissions, particularly CO2.

    Hybrid-nuclear Energy secures energy independence by using cleaner coal, effectively solves the nuclear and coal waste problems, and helps create more affordable nuclear power.

    These surprising results are achieved by a distinctive marriage of helium gas reactor, combustion turbine and coal gasification technologies.

    TECHNOLOGY This unique patent-pending technology takes advantage of the observation that about half the power produced by a combustion turbine is used to compress air. By using low-cost nuclear fuel and an efficient gas reactor nuclear system to drive a combustion turbine's air compressor (instead of a generator) operational costs and emissions are greatly reduced, and electrical output is dramatically increased.



    Hybrid-nuclear Power Plant designed for Operation with Coal Gas

    The ability to safely, cleanly and efficiently compress massive quantities of air is the key to understanding the remarkable potential of this totally unexpected solution to our emerging energy and climate calamities.

    This distinctive design completely overcomes the historical limitations of the closed-cycle gas turbine first developed in the 1940's as well as the commercial shortcomings of the gas reactor. These achievements are the direct result of the substantial increase in power output and the concurrent reasonable capital cost of hybrid-nuclear facilities.

    Applying the hybrid-nuclear design to coal gasification allows for emissions-free compression of the air used extensively by both the combustion turbine and gasification process while simultaneously increasing the overall efficiency of the baseline plant. Further, the gasification and power blocks are about half the size of equivalent conventional plants, thus construction costs are considerably reduced.

    The hybrid technology is based on the high-temperature gas reactors first deployed in the 1960's and 70's. The US has spent hundreds of millions of dollars on the technology while China, Japan and South Africa are deploying prototype gas reactors.

    ENVIRONMENT The unique characteristics of the hybrid yield environmentally friendly power plants that inherently produce significantly lower impacts than equivalent conventional natural gas, coal or gasification plants.

    Hybrid-nuclear plants are exceptionally friendly to the environment with minimal emissions, solid wastes, water use and spent nuclear fuel.

    Air Emissions1. The hybrid uses nuclear energy to reduce air discharges by a factor of nearly two. This approach is effective, particularly given the relative absence of proven underground formations to permanently store massive quantities of CO2.



    Yearly Emissions - millions of tons (Primarily CO2)

    Greenhouse gas emissions cut nearly in half; major climate change solution.

    However, the CO2 sequestration methods envisioned for gasification and coal plants could also be employed by a hybrid-nuclear plant but at a much lower cost, because only about half as much equipment is required. The quantity of CO2 involved with sequestration is also significantly less.

    Coal Wastes. Coal plant wastes are becoming an increasingly difficult environmental problem due to the presence of toxic contaminates, such as heavy metals, and pending regulations governing disposal of the waste. However, ash discharged from a hybrid-nuclear/coal gas plant is an environmentally benign, non-leaching glass-like slag that has many commercial uses (such as aggregate in cement). Also, gasification and the reactor greatly reduce coal combustion wastes and eliminate sludge and retention ponds.

    Geosphere releases reduced by nearly 90%; ash sludge ponds eliminated.

    Nuclear Waste. The hybrid-nuclear reactor is small by conventional standards and efficient, with the plant partly fueled by natural or coal gas. Thus, only a few tons of radioactive spent fuel are produced each year by a typical plant. Long-lived radioactive wastes are also minimal owing to high fuel utilization.

    Spent reactor fuel reduced by over 80%; nuclear waste dilemma effectively solved.

    Water Resources. Cooling needs by a hybrid-nuclear plant are a fraction of those of similarly sized coal or conventional nuclear power plants. The use of dry cooling tower technology (air cooled condenser) would reduce water consumption to nearly zero.

    Water usage reduced by nearly 70%; pressure on dwindling resource dramatically eased.

    Climate Change. In 2006, US CO2 emissions were about 5.8 trillion metric tons, as shown below.



    Power sector emissions from coal plants accounted for 1.9 trillion tons, or about 33% of the US total. There are more than 500 utility coal power plants. The phase-out of older, inefficient coal plants (average age of US fleet is more than 30 years) with hybrid-nuclear coal units would significantly reduce CO2 emissions and pollutants such as mercury, nitrous oxides, sulfur dioxide and fine particulates3.

    Replacement of all coal plants with hybrid-nuclear/coal units could reduce total US greenhouse gas emissions by ~17% (to ~4.8 trillion tons or about 1990 levels). Concurrently upgrading older combined-cycle units to hybrid-nuclear plants could further decrease US CO2 emissions, achieving a nearly net 20% reduction. Realistically, however, large reductions in the transportation sector are vital if CO2 reduction targets are to be met.

    SAFETY Hybrid-nuclear plants are several orders of magnitude safer than conventional nuclear facilities because of the inherent fail-safe heat removal features of the hybrid's small reactor (the reactor can not melt) and defense-in-depth plant design4. However, one should note that conventional nuclear plants are exceptionally safe, but high levels of vigilance and associated costs are required to achieve and maintain such a state.

    Unprecedented level of nuclear safety achieved, public confidence dramatically increased.

    The reactor's silicon carbide fuel is extremely rugged and is significantly different from conventional metal-clad ceramic uranium oxide. Extracting weapons-grade material is exceptionally difficult and no effective process exists to readily remove the fissile material (source for nuclear bombs) from the fuel.



    Gas Reactor Fuel - Courtesy General Atomics

    ECONOMICS In a market-driven economy, the cost to produce power is only half of the picture. The investment must also be profitable. Today's semi-regulated electrical market is volatile, with large seasonal power price swings - for that matter, large fluctuations exist between early morning and afternoon. Include unpredictable fuel prices, such as natural gas, and power plant economics become exceptionally challenging for consumers and investors alike.



    Monthly Fuel Cost to US Utilities

    The hybrid-nuclear financial approach minimizes the large risks of the uncertain power market by combining stable low-cost coal and nuclear fuels with reasonably priced power plants5.



    Approximate Economics of New Power Plants - various industry sources

    Building new power plants invariably increases the cost of electricity for the consumer. The impact is dependent on a number of factors (e.g. size of utility, fuel mix, etc.) and is difficult to predict. However, a rough forecast has been developed for the plants of this article using publically available rate case information.

    Hybrid-nuclear plants are financially attractive.

    Pending greenhouse gas legislation will inevitably significantly increase the cost of electricity. An approximation has been developed using analyses developed for the paper. The hybrid-nuclear technology is not so severely impacted and thus possesses a major competitive advantage.



    New Power Plant: Approximate Impact on Average Consumer's Electric Bill -- Medium Sized Midwest Utility



    Estimated Impact of Carbon Emissions Penalty on Price of Power

    RENEWABLE ENERGY

    Hybrid-nuclear plants are ideally suited for joint operations with alternative energy resources because of the hybrid's unique ability to operate at high efficiency in all load ranges. The intermittent nature of wind and solar power is easily accommodated.

    The sustained high efficiency of the hybrid-nuclear technology derives from the helium gas turbine cycle driving the air compressor at whatever speed is required for electrical power production. This same feature causes the hybrid to be ideally suited for dealing with the electrical grid's large power swings. Normally, a combustion turbine's air flow must be inefficiently choked back to reduce power output because the air compressor is attached to a constant speed generator.

    ENERGY STORAGE The hybrid-nuclear technology relies on the large-scale compression of air. This feature opens up the intriguing ability to cleanly and efficiently store compressed air at night when grid electrical demands are low and then pipe the air to a turbine to meet power peaking demands during the day. A few such facilities already exist.

    READINESS While hybrid-nuclear energy is based on a unique combination of proven technologies, modest adaptations are necessary to existing helium reactor and turbine designs. Realistically, a five-plus-year development time horizon is likely. However, given the right circumstances, acceleration could occur because no "leading edge" technical issues are present.

    ENERGY IMPORTS A review of US energy expenditures reveals a deeply troubling trend. Our increasing dependence on foreign oil (and foreign energy) is moving hundreds of billions of dollars of our wealth out of the country every year and seriously impacting the economy. Additionally, hundreds of billions of dollars are needed by the military to maintain access to this vital commodity. The country cannot economically sustain such massive expenditure levels. Once again, hybrid-nuclear energy offers a viable solution. The gasification of coal can also produce liquid fuels, as done currently in South Africa and extensively in Germany during World War II. The process produces higher air emissions than simply refining liquid fuel from petroleum. However, because hybrid-nuclear energy inherently reduces CO2 emissions by a factor of roughly two, the coal-to-liquid process becomes a highly feasible means to significantly reduce our dependence on foreign oil.

    The international security implications of the hybrid-nuclear technologies are immense; reliance on unreliable and politically unstable fuel sources is avoided.

    LONGER RANGE Hybrid-nuclear energy readily supports a hydrogen economy, but in an unconventional fashion. In addition to compressed air, the reactor block can provide high-temperature steam to an electrolysis block that produces hydrogen and oxygen. The oxygen and compressed air are used in the coal gasification block to produce synthetic gas used by the combined-cycle block that in turn produces steam and electrical power.

    Such an integrated process could supply hydrogen for several hundred thousand fuel cell vehicles and enough power for a city. Further, the coal-to-liquids block could supply gasoline, diesel and jet fuel using existing refinery technologies, with emissions significantly less than current methods.

    Yet another advantage of the integrated facility is the ability to supply process steam (heat) to chemical plants and oil production facilities using well proven combined-cycle technology.

    Hybrid-nuclear energy allows the continued use our most abundant fuel, coal, and does so cleanly and at a reasonable cost. The hybrid-nuclear technology is currently being pursued with the Department of Defense (coal-to-liquids program) and Department of Energy by a team of leading major US firms; including an engineering, procurement and construction company, gas reactor designer and coal gasification designer and supplier.



    Long-term Energy Solution: Power and Transportation Fuels

    SUMMARY The integrated Hybrid-nuclear Energy technology is a major breakthrough that dramatically eases the energy crisis by allowing the continued use of coal, our most abundant fuel resource. Further, greenhouse gas emissions are reduced to levels that no longer threaten the planet.

    Hybrid-nuclear plants offer a safe, practical and cost effective means to provide energy not only for today but for future generations while simultaneously erasing dependency on erratically priced energy from politically unstable, hostile foreign counties.

    The hybrid-nuclear vision for the future does not require the investment of hundreds of billions of dollars in new power transmission infrastructure, nor are vast tracts of land required. The current electrical grid is quite suitable, with hybrid-nuclear energy plants located near load centers.

    Because of the unique integration of proven energy production methods, hybrid-nuclear plants can be developed and deployed in a relatively rapid fashion.

    A SOUND ENERGY FUTURE: Extensive conservation of energy; prudent use of fossil fuels; cost-effective alternative energy; conventional nuclear power and Hybrid-nuclear providing electrical energy and transportation fuels.

    This strategy would allow us to shape our own energy and economic destinies while providing future generations with the legacy of an environment significantly cleaner than today's. Further, targets for reducing greenhouse gas emissions could be readily met without devastating the economy.

    In the final analysis, we need to develop economically viable and realistic remedies to the growing energy and climate crises. Hybrid-nuclear Energy is an unexpected solution.

    1. Power plant emissions, water use, thermal performance and waste discharges derived from "Cost and Performance Baseline for Fossil Energy Plants", US Department of Energy, DOE/NETL-2007/1282, May, 2007.
    2. US Energy Information Agency
    3. International Turbomachinery, The Global Journal of Energy Equipment - Handbook 2009", Business Journals Inc.
    4. Gas reactor safety and fuel proliferation characteristics, "Draft Global Nuclear Energy Partnership Programmatic Environmental Impact Statement", US Department of Energy, DOE/EIS-0396, October 2008.
    5. Economic (capital costs, fixed and variable costs) data from various industry sources (including "Gas Turbine World", Pequot Publishing), with financial Pro Forma analysis prepared by author based on: capital construction cost plus owners indirect costs (25% for fossil, 30% for nuclear) less owner's invested equity (30%). Includes cost for short term borrowing during construction period. Long term interest expense on borrowed capital 8% for 15 years.

     

    Readers Comments

    Date Comment
    bill payne
    6.30.09
    Whst's the HEAT RATE?

    Don Hirschberg
    6.30.09
    Very interesting. Like Bill Payne I would like to see the calculated thermal efficiency. Woudn't that be one of the claims in the patent application? And why commit to helium as the working fluid in the nuclear section? .

    Michael Keller
    7.1.09
    Bill, Don

    The efficiency of the natural gas fired version is about 55% (heat rate ~6210 BTU/kWh, lower heating value basis) when using a "G" class combustion turbine. This is for a hybrid-nuclear combined-cycle plant. A conventional combined-cycle plant has an efficiency of about 60% (heat rate ~5690 BTU/kWh) when using a ā€œGā€ class combustion turbine.

    The efficiency using coal gas (hybrid-nuclear Integrated Gasification Combined Cycle, IGCC plant) depends on the combustion turbine being used as well as the gasifier type: using an "F" class turbine, efficiency is about 44% (heat rate 7760 BTU/kWh, higher heating value basis); using a "G" class combustion turbine, ~46% (heat rate ~7420 BTU/kWh). These are conservative estimates; would expect to do even better when the full design is complete. By comparison, the efficiency for conventional IGCC plants ranges from about 39% to 43%.

    While other gases could be used, Helium is nearly ideal for a gas reactor for a number of reasons, including: it is inert; has good heat transfer characteristics; and has minimal interactions with neutrons.

    The patent claims are not directly tied to efficiency; claims are methods and process related.

    Hope this has been helpful. Please feel free to contact us directly at m.keller@hybridpwr.com.

    Mike

    bill payne
    7.1.09
    Mike

    Thanks for response.

    FOILS 5, 6, and 7

    http://home.comcast.net/~bpayne37/pnmelectric/altreport/altreport.htm#foil7

    give PNM HEAT RATE values for several fuel sources.

    'N/A" for solar and wind makes us a bit suspicious.

    We're trying to investigate whether the laws of thermodynamics apply to solar and wind too.

    The post

    fast neutron Santa Fe, NM January 12, 2009

    From actual experience, wind farms produce 1.2 watts per square meter. Solar Thermal and Photovoltaic methods capture 5 to 6 watts per square meter. There is no economy of size in either technology. Dividing the watts you need by those values gives the land area in square meters needed to produce the juice. The numbers are astronomical

    http://www.topix.net/forum/source/santa-fe-new-mexican/T0QVJ5UD3R25C8HRL

    caught our attention.

    New Mexico is attempting to be a solar business cluster.

    We're trying to determine if Fast Neutron's statements are correct or not.

    regards bill

    Don Hirschberg
    7.1.09
    Thank you for the projected efficicncy numbers. I am so accustomed to using HHV that I am gratefull that you told us what you were using, LHV in one case and HHV in another. I am frequently annoyed that the 34% thermal efficiency of Rankine Cycle plants is disparaged by those touting other schemes using LHV without mentioning a different basis. It also annoys me that efficiencies sometimes credit low grade heat used to heat buildings given the same credit as if these BTUs were sending KWHs over the fence.

    David Smith
    7.1.09
    I have long been an advocate of using nuclear power to supply process heat and in suto electric needs for coal gasification/liquification, not for reducing CO2 emissions (a useless act on so many levels) but to extract the maximum amount of hydrocarbon energy from the coal itself. Nuclear should be our primary source of generation and production heat, while coal should be our primary replacement source for imported hydrocarbons from unfriendly/unstable nations. It is unfortunate that the current regime is focussed on both reducing domestic hydrocarbon production and ignoring nuclear's clear benefits, and instead is taking foolish steps to make us more dependent on foreign oil/gas and expensive/unstable renewable domestic energy sources.

    Will this nightmare end in 2010/2012 or will it go on indefinitely?

    Roger Arnold
    7.1.09
    Bill,

    Regarding claims by "fast neutron" about energy per square meter for wind and solar, they're neither correct nor incorrect. The context and assumptions behind them are not defined enough for the figures to have meaning.

    For wind power, it's possible to justify figures as low as fast neutron's 1.2 watts per square meter to as high as 12 kilowatts per square meter. Four orders of magnitude difference, and both are equally correct. Just a matter of accounting. The lower figure is derived by taking the annualized output from one of the older and lower performing wind farms and dividing by the total size of the property on which the wind farm is situated. There probably are wind farms that score as poorly as 1.2 watts / m2, figured that way. But it ignores the fact that over 99% of the land occupied remains available for crops, cattle grazing, or other uses.

    The upper figure is derived by taking the nameplate capacity for one of the newer and larger turbines, and dividing by only the area of the foundation pads and access roads put in to install and service the turbines. But there are minimum spacing requirements between turbines, to avoid excessive interference. Anyone seriously interested in how much wind energy can be tapped from any proposed site will have to commission a site survey. Links to resources for site surveys were available on the AWEA web site, last time I looked.

    For solar power, the story is similar. The 5 to 6 watts per square meter cited by fast neutron is probably for a heliostat field focused on a central tower, and using the annualized output rate. Fields of heliostats are not terribly efficient in terms of power collected per hectare. They're expected to occupy desert areas where land area is not an issue, and the goal is minimum cost per kilowatt-hour.

    The other end of the numbers game would be 300 watts per square meter. That's from the peak output vs. collector area for a high efficiency solar array module. With a tracking collector, that output is available pretty much whenever the sun is shining. However, it ignores the fact that the modules must be spread out over a substantially larger area, to avoid shading one another. For overall area, a figure of 100 peak watts per square meter of land area is probably realistic. That translates to perhaps 25 watts per square meter for annualized output in a reasonably good location.

    Michael Keller
    7.2.09
    As a bit of an update.

    A variation on the hybrid-nuclear technology employs both compressed air storage and solar, yielding a plant of about 775 mW(e). Plant is exceptionally well suited for desert operations, with minimal land use needs.

    Hope to have an article for Energy Pulse in another month or so. The plant is quite different from more conventional approaches; capitalizes on the hybrid's unique flexibility and simplicity.

    Mike

    PS Dave - would not necessarily give up on the Obama administration. We are in the process of introducing the hybrid technology. We suspect it may be a nice political fit for a former Senator from Illinois; a state with a major coal industry.

    KENNY MAGERS
    7.7.09
    Now take the information in this artical and replace the steam with hydraulic pressure and power it with a combinations of the renewables of 8 naturals and 6 man made techs in 1 structure that has 5 sizes structures. ( cost of repowering old closed steam plants with a on demand renewable energy that combines the best of wind, solar thermals, atmospheric covection engines, and a tornado vortex chamber in 1 structure that has no battery storage and does not depend on wind,solar after start up. RENEWABLE (THERMAL)=WIND POWER THE ENERGY POWER SOURCE IS THE ANSWER. This system has in many ways the best of physics and hydraulics pressure systems that is less costly to build over the cost of new fire steam plants and it's totaly clean green energy. Get this mind opening informational disc to date.kennynabb6@win.net AIRKEN Entrepreneur energy researcher inventor

    Michael Hollinshead
    7.18.09
    What are the optimum scales in MW capacity of the hybrid plants you present?



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