2 Wiring the Hull

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Trimming of 3/4 to 1 inch from the sides - bow to stern

  • After gluing the sheer clamps I discovered by re reading the plans that the height  at the back of the coaming between the hull bottom and coaming rim will be 9 in.  I find for me, that the best height there is 8 in.  I decided to trim the side panels to achieve that height.  The 8 in height allows me to lay back further on the rear deck when rolling.Made a 2ft X 19ft workbench with 4 saw horses and 1/2 in plywood
  • I used a stretched string from bow to stern as a guide.  I trimmed 3/4 in at the stern and gradually increased it to 1 in at the rear bulkhead.
  • Using a saber saw I trimmed the panels one at a time
  • I contacted CUC about my plan, and they said I would have to modify other pieces if I did it.
  • Well it is the first kayak I'll make, so why not treat this as a learning experience.
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Space at bow due to trimming sides - added a spacer

  • It would take a lot of force to tie the bottom panel to the side panel.
  • I made a and inserted a small spacer instead of using excessive force.
  • This wold be the first modification needed due to the sidepanel trim.
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Wiring the stern

  • For the second modification, I had to shorten the stern by 4 inches.
  • I decided to shorten the stern sidepanels at the bottom only so the deck would remain at the original dimensions.
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More wire ties

  • I made a gage out of a wood block to mark the locations of the wire ties.
  • I didn't count them, but there were more than I had imagined there would be.
  • I twisted the wires as tight as I could without breaking them.
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Gage block

  • Gage block to mark the locations of the wire ties.
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Fitting the deckbeams and bulkheads

  • Installed some of the deckbeams and bulkheads to realize the shape of the kayak.
  • I had to modify all deckbeams and bulkheads as the angle of the sidepanels was a bit steeper now due to the sidewall trim.
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Modified the bulkheads to compensate for trimming of sidewalls

  • I made new front and rear bulkheads without a cutout in them for an inspection plate as I am installing VCP hatches.  There were no hatches provided for in the kit.
  • After this I used a screwdriver to push each wire against there respective joint so the wires could be covered by the fillets.
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Benny likes to help

  • Benny wants to go paddling.
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Curry likes to help too

  • Curry has found a great place to follow the action.
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Checking and removing any twisting

  • I followed the method suggested in the CUC Stitch and Glue construction guide to check and remove any twist in the hull before adding the fillets
  • I made sure that the bars at each end were level when checking for twist.
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The bow is strapped down while removing the twist

  • I couldn't get either Benny or Curry to hold the bow while I turned the stern.    I found it necessary to secure the bow while moving the stern to remove any twist in the hull.

1 Scarf and Sheer
5 Hull Glassing
  9 Finishing
2 Hull Wiring
6 Rear Deck
10 Outfitting
3 Inside Fillets
7 Front Deck
11 Launching
4 Outside Fillets
8 Coaming
12 Logbook
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