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After the pipe faces were glued on, I trimmed them flush with the
router ...
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...
getting the sides flush. The pipes will be sanded again to get them
truly smooth.
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Screwing
the caps in place.
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Making the pipe
feet. The feet are made from purchased poplar dowels. There will
be no lead caps at the bottom of the foot -- at least not in my
first attempt. (The air flow will be adjusted by the screw-throttle
detailed elsewhere on this website) It remains to be seen whether
the wood-against-wood contact provides a good enough seal.
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Here,
I am cutting the pipes to length (rough tuning)
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Minor adjustments in pitch are made with the sander.
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Here you see
me with a jig I made for testing the pipes. The wind is supplied
by an electric blower, which will also be the wind supply for the
finished organ until I can build the bellows. I'm tuning the pipes
at 4 inches of water.
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Rough-tuning the pipes with the aid of my antique StroboConn.
This was the same model tuner I used many years ago in my 2-week
stint as apprentice organ tuner.
At
this stage, I am only trying to get the pipes "close"
to final pitch (and preferably a little low)
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